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To most chemical engineers, impeller selection and design are driven primarily by the process requirements In a high viscosity application a close-clearance impeller such as a helix or anchor may be the only practical means for achieving a uniform blend In other, more general applications, such as solids suspension, a radial ow impeller could be used, although an axial ow impeller works better The de nition of better usually involves some evaluation of process performance with respect to mechanical design or operation For example, an axial ow impeller often works better than a radial ow impeller for solids suspension, because less power is required Less power means lower energy costs As for mechanical design, torque is often more important than power Power requirements may dictate motor size and wiring requirements, but the primary consideration for power is operating costs associated with energy use.

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Torque, which is power divided by speed, in uences the size of nearly all of the mechanical components of a mixer To increase torque, a mixer drive must reduce the output shaft speed To accomplish this speed reduction, a gear reducer may be used The greater the speed reduction, the larger the gear reducer must be Similarly, higher torque requires a larger shaft and thicker impeller blades Higher torque is closely related to higher initial cost So, often the better mixer for an application is the one that requires less torque and not necessarily less power, although sometimes less of both are possible For essentially all mixer applications, more torque or more power represents more intense mixing A minimum level of intensity is necessary for any mixing requirement Therefore, the mechanical design of an impeller extends beyond just blade thickness or hub strength, both of which are discussed later.

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4.16 Click and drag the yellow selection handle to select the part of the clip you want to delete. The white figures show the clip s length in seconds and tenths of seconds.

If an impeller that produces more axial ow works better for uid motion applications, such as liquid blending and solids suspension, a smaller blade angle with respect to the horizontal axis should be an advantage to impeller design Solely on such a process basis, very small blade angles should produce the best impellers However, the smaller the blade angle, the lower the power number, and therefore the larger the impeller diameter or the faster the rotational speed for the same power or torque input to the uid Tank diameter places some rm limitations on impeller diameter For axial ow to recirculate throughout the tank, an impeller cannot be larger than about 70% without obstructing the recirculation path Half the tank cross-sectional area is in the inner 707% (the square root of one-half) of the tank diameter.

Once the limit to impeller diameter is reached, increased speed is needed for more intense mixing The maximum operating speed is limited by critical speed, but as blade angles become smaller, blade thicknesses increase for the same torque Thicker blades mean greater mass and a lower critical speed If a best impeller design ever exists, it must be an optimum based on impeller performance within the limits of mechanical design for impeller diameter, impeller weight (mass), and critical speed Because of these mechanical limitations, a 45 pitched blade turbine may be a more cost-effective, better alternative to a hydrofoil impeller in certain intensely mixed axial ow applications..

Working with Footnotes ...................................................................................................563 Numbering and Formatting pane ............................................................................565 Layout pane ............................................................................................................566 Indexing Documents and Books........................................................................................567 Choosing an indexing style .....................................................................................568 Using the Index panel .............................................................................................569 Creating Tables of Contents ..............................................................................................576 Planning a TOC.......................................................................................................576 Defining a TOC .......................................................................................................576 Summary ..........................................................................................................................580

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